Detect connectors that are not fully seated

Trenon's camera checks every connection step against the work instruction. If a connector is not seated, an alert names it, and the operator reseats it before the unit moves on.

Station 14 · ConnectorsLive view
  • 01Connector X1 seatedVerified
  • 02CPA X1 engagedVerified
  • 03Connector X2 seatedStop
  • 04Connector X3 seatedChecking
Connector X2 not seated
ChecksPresence, seating, locking step, sequence
AlertTo the operator, in seconds
PilotOne station, live in about three weeks

What it checks

Every connection, at the station

A connector that is pushed in but not latched can look right and still fail later. Checking the action while it happens turns a field failure into a few seconds of rework.

Connector checks · per unit and step
Checked

Presence. Every connector in the step is connected, none is skipped.

Checked

Seating. The connection action was completed, not left halfway.

Checked

Locking step. Where your process requires CPA or a lock, that it was done.

Checked

Sequence. Connectors are made in the required order where order matters.

Existing check

Electrical contact. Stays with your electrical test. Trenon makes sure the connection was actually made.

How it works

See, verify, alert

01

See

The camera, worn by the operator or mounted at the station, sees the step as it is performed.

02

Verify

Each action is checked against the required process and configuration: presence, position, sequence.

03

Alert

An alert at the station tells the operator exactly what is missing or wrong, while it can still be fixed: a light or screen message to see, a tone or spoken instruction to hear.

Not only this process

One system, any manual station

Trenon is set up per station from your work instruction, so it is not tied to one part, product or industry. You choose which steps matter; Trenon checks presence, position and sequence for each of them.

FAQ

Questions

How does Trenon know a connector is not fully seated?

The camera, worn by the operator or mounted at the station, sees the connection action as it happens. Trenon checks that the connector is present and that the action was completed, against the work instruction for that station.

How does Trenon work with CPA or push-pull-push?

It checks that those steps were actually done on every connector, every cycle, and alerts the operator the moment one is skipped.

Do we get a record of flagged connectors?

Yes. Each check is logged per unit and step, including whether the operator corrected it after the alert.

Where does the processing run?

On Trenon compute inside your plant. Footage does not have to leave the plant network.

Pilot

Start with one station

Bring one manual assembly station. In 30 minutes we tell you which checks Trenon can verify there and what a three-week pilot looks like.

Book a 30-minute call

With Nadir Harouak, CEO. Or write to hello@trenon.ai.