Manual assembly error proofing: use cases

Trenon checks the steps you define at any manual station: presence, position and sequence, with an alert to the operator while the unit is still there. The pages below are common examples, not limits.

ChecksPresence, position, sequence
AlertTo the operator, at the station
RunsLocally, inside your plant

Examples

Common checks at manual stations

01

Wire harness routing

The harness takes the required path and every clip is installed.

02

Connector seating

Every connector is present, seated and locked where required.

03

Missing parts

Every part is placed before the cover closes or the box is sealed.

04

Sequence and variants

Steps happen in order and the right variant part goes in.

05

Kitting and packing

Every kit and box is complete and right for its order before it is sealed.

Your station

Set up from your work instruction

Trenon is configured per station from the work instruction, so it is not tied to one part, product or industry. You choose the steps that are hard and costly to get wrong; Trenon checks those, and the operator hears an alert only when one of them is off.

The cost of a late catch

Catch it while it is still cheap

×1

At the station

Corrected in seconds.

×10

At the next station

Disassembly and rework.

×100

At final inspection

Rework, sorting, line disruption.

×1,000

After shipment

Warranty, field repair, containment.

How it works

See, verify, alert

01

See

The camera, worn by the operator or mounted at the station, sees the step as it is performed.

02

Verify

Each action is checked against the required process and configuration: presence, position, sequence.

03

Alert

An alert at the station tells the operator exactly what is missing or wrong, while it can still be fixed: a light or screen message to see, a tone or spoken instruction to hear.

Pilot

Start with one station

Bring one manual assembly station. In 30 minutes we tell you which checks Trenon can verify there and what a three-week pilot looks like.

Book a 30-minute call

With Nadir Harouak, CEO. Or write to hello@trenon.ai.