Wire harness routing verification in real time
Trenon's camera sees each routing step, checks that the harness takes the right path and every clip is installed, and alerts the operator if a route or clip is wrong, before the unit moves on.
- 01Variant B selectedVerified
- 02Route through C1–C3Verified
- 03Clip C4 installedStop
- 04Connector X2 seatedChecking
What it checks
Every route and clip, at the station
The harness is flexible, the route often runs inside a vehicle or behind other parts, and the path changes with the variant. Checking each step as it happens means a missed clip is fixed in seconds, not found downstream.
Route. The harness runs through the required path, for example clips C1 to C3, in the right order.
Clips. Each required clip is installed at its position.
Connectors. Each connector in the step is present and seated.
Variant. Route and clips match the variant being built, not a neighbouring one.
Electrical continuity. Stays with your electrical test. Trenon makes sure the harness went in the right way.
How it works
See, verify, alert
See
The camera, worn by the operator or mounted at the station, sees the step as it is performed.
Verify
Each action is checked against the required process and configuration: presence, position, sequence.
Alert
An alert at the station tells the operator exactly what is missing or wrong, while it can still be fixed: a light or screen message to see, a tone or spoken instruction to hear.
Not only this process
One system, any manual station
Trenon is set up per station from your work instruction, so it is not tied to one part, product or industry. You choose which steps matter; Trenon checks presence, position and sequence for each of them.
FAQ
Questions
Can Trenon verify harness routing inside a vehicle?
Yes. For work inside the vehicle and behind parts, the camera is worn by the operator, so it sees what the operator sees.
How does Trenon fit with electrical testing of the harness?
It adds what an electrical test cannot see: the route, the clips and the connectors, checked while the operator is still at the station. Electrical tests stay where they are.
What happens when the variant changes?
The checks are configured per variant. Trenon compares the observed route and clips with the variant being built and flags a mismatch.
Does the operator have to do anything differently?
No new steps are added. The operator works as before and is alerted only when a checked step is wrong.
Pilot
Start with one station
Bring one manual assembly station. In 30 minutes we tell you which checks Trenon can verify there and what a three-week pilot looks like.
Book a 30-minute callWith Nadir Harouak, CEO. Or write to hello@trenon.ai.