Verify assembly sequence and the right variant

Trenon's camera follows the work and compares it with the work instruction for this unit. When a step is skipped, done out of order or uses the wrong variant part, an alert tells the operator what to correct.

Station 21 · Variant BLive view
  • 01Variant B selectedVerified
  • 02Bolt 1 before bolt 2Verified
  • 03Bracket variant BStop
  • 04Cover fittedChecking
Wrong bracket, use variant B
ChecksOrder, skipped steps, variant, completion
StartStandalone pilot at one station
PilotOne station, live in about three weeks

What it checks

The right steps, in the right order

A skipped step covered by the next one, or a part from the neighbouring variant that looks almost the same, leaves little trace on the finished unit. Checking the work as it happens catches it at the station.

Sequence checks · per unit and step
Checked

Sequence. Steps happen in the order the work instruction requires, where order matters.

Checked

Skipped operations. A required step was not left out.

Checked

Variant. Part, route or configuration matches this unit, for example variant B instead of A.

Checked

Completion. Each step was finished, not started and abandoned.

Existing check

MES and build sheet. Stay as they are. A pilot runs standalone at one station.

Not measured

Operator speed. Not measured. Trenon checks the work, not the worker.

How it works

See, verify, alert

01

See

The camera, worn by the operator or mounted at the station, sees the step as it is performed.

02

Verify

Each action is checked against the required process and configuration: presence, position, sequence.

03

Alert

An alert at the station tells the operator exactly what is missing or wrong, while it can still be fixed: a light or screen message to see, a tone or spoken instruction to hear.

Not only this process

One system, any manual station

Trenon is set up per station from your work instruction, so it is not tied to one part, product or industry. You choose which steps matter; Trenon checks presence, position and sequence for each of them.

FAQ

Questions

How does Trenon know which variant is being built?

The checks are configured per variant from your work instructions. How each unit's variant reaches Trenon in the pilot is agreed in the station review.

Can Trenon detect a skipped step that leaves no visible trace?

Yes. Because the camera follows the work as it happens, Trenon checks the sequence of actions, not only the finished part.

Which steps get checked?

The ones you choose: the steps that are hard and costly to get wrong. Focusing on those keeps every alert meaningful for the operator.

Who hears the alert?

The operator. The alert goes to the operator at the station, a second pair of eyes, not a report to a supervisor.

Pilot

Start with one station

Bring one manual assembly station. In 30 minutes we tell you which checks Trenon can verify there and what a three-week pilot looks like.

Book a 30-minute call

With Nadir Harouak, CEO. Or write to hello@trenon.ai.